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Surface and Materials Analysis

When integrated circuits fail, failure analysis labs use a variety of methods to determine the cause.  Many types of failures will emit small amounts of light (electro-luminescence) where the failure is occurring.  The location of the failure can be determined using a low-light, cooled CCD camera and a microscope.  This is known as emission microscopy.

Some failures which can be determined using emission microscopy include leakage due to saturation, reverse bias junction avalanche and defects in gate oxide.

A typical experiment starts with a brightfield image of the surface of the device to serve as a road map.  A second image is taken with no illumination to locate the failure site. The two images are then overlaid to indicate the exact location of the failure site (see example image below).  Because failures often emit only small amounts of light, back-illuminated CCDs combined with deep cooling provide the high-sensitivity required. 



Fig 1: Brightfield and emission images are overlaid to
reveal the failure sites in a semiconductor sites

Solutions from Princeton Instruments

Princeton Instruments provides low-light level detectors with sensitivity from deep UV (<10nm) to NIR (<1.7µm). Back-illuminated PIXIS and VersArray cameras are offered with UV-enhanced CCDs for surface imaging. To probe deeper under the surface using NIR imaging, the new PIXIS: 1024BR deep depletion CCD and 2D-OMA cameras provide extended NIR response up to 1100nm and 1700nm respectively.

Recommended products

PIXIS

  • Deep cooling with lifetime vacuum guarantee
  • UV-enhanced back-illuminated CCDs
  • High resolution (2048 x 2048) and large field of view (27.6 x 27.6mm)
  • Back-illuminated, deep depletion detector for negligible etaloning and high sensitivity in the NIR 
  • True 16-bit dynamic range to capture both dim and bright areas in the same image  

NIRvana: 640

  • 640x512 InGaAs detector with sensitivity from 0.8 µm to 1.7 µm
  • Cooled down to -90ºC for low dark current. Ideal for low-light level NIR fluorescence applications
  • Excellent linearity and stability for quantitative imaging